nowadays, companies outsource their on-site quality inspection to a third party inspection company too, to them, the third party inspection have more advantages in expertise, coverage, flexibility, and cost less:
WWW.CTSTEK.COM is a leading
third-party INSPECTION company in China, with operations covering China, India,
Vietnam, and Bangladesh, focusing on consumer products inspections, factory audit
and social/ethical audits.
As a softline product, the garment quality QC inspections preshipment will be done onsite in the factory, and will address the below quality issues in the shipment:
- Foreign objects like broken pins, human hairs etc.
- Stitches
- Packaging, logos, labels and markings etc.
- Order specs
- Stains, moulds, odor and insects
- Thread ends
- Rub tests, wash tests, seam tests etc.
- Special requirements & on-site testing
- Measurements & size checks
- Fabric defects checking
- Color differences and shifting
Test Protocols:
The inspections are mostly carried out in Final Random Inspection, inspection sampling standards using AQL (ANSI/ASQ STANDARD Z1.4-2003 ISO 2859-1 (Mil Std 105E)).
INSPECTION CHECK LIST | COMMENTS | RESULT |
---|---|---|
Needle Damage check - Pull the seams by hand in toughly force and check if there is any needle holes caused by the needle machine - perform this test on all the seams -double check and take a pictures especially for” waistband, leg hem, pocket seam, front and back rise...” -If the needle damage holes were found, then the sample size increase to S4 record how many pcs with needle damage were found from the sample size S3 | PASSED | |
Check the Care label content and symbols-1pc for each size each reference,the content match with the client’s requirement and fabric composition. | PASSED | |
Check how the garments are folded and show finished folded dimensions of the garment--Check once only | PASSED | |
Rub test for marking or printing: check the marking by rubbing lightly for 15s with fabric soaked with petroleum spirit, or 95% alcohol. | FAILED | |
Folded dimension of the garment | N/A | |
How many stitches per inch | N/A | |
Zipper test - pull through the rivets/zipper/ Velcro and snap it should be resistant-The zip should lock when it closed - The zip should not open from the middle - the stress should be focus on the bartack-20 pcs | PASSED | |
symmetric check - check if the right/left leg, sleeves, pocket design are symmetric - check if the garment twist and measure the difference if found- | PASSED |
An example of the garment pre-shipment inspection ->Measurement Chart:
size point | size 10 | size 12 | tol | ||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
chest at U'arm seam level | 70 | 0 | 1 | 0.5 | 1 | 0 | 75 | 0.5 | 1 | 0 | 1 | 0 | 2 |
underbust at seam | 68 | -0.5 | -1 | -0.5 | 0 | 0.5 | 73 | -1 | 0 | 0.5 | 0.5 | 0 | 2 |
waist at seam | 68 | 0 | -1 | -0.5 | 0 | 0.5 | 73 | -0.5 | 0 | 0.5 | 0.5 | 0 | 2 |
hem-2 x across back | 111 | 1.5 | 1 | 2.5 | 1.5 | 1 | 116 | 1 | 1.5 | 1 | 1.5 | 1 | 2 |
C/B length to hem | 64.5 | 1 | 1 | 0.5 | 0.5 | 0 | 64.8 | 1 | 1 | 0.5 | 0 | 1 | 1 |
neck drop front strap point to seam | 15.5 | 0 | 0.5 | 0.5 | 0.5 | 0 | 15.8 | 0.5 | 0.5 | 0 | 0 | 0.5 | 0.5 |
neck drop back strap point to seam | 17.5 | 0 | 0.5 | 0.5 | 0 | 0.5 | 17.5 | 0.5 | 0.5 | 0 | 0 | 0 | 0.5 |
front strap separation | 18 | 0 | 0 | 0 | 0 | 0 | 18.6 | 0 | 0 | 0 | 0 | 0 | 0.5 |
back strap separation | 10 | 0 | 0 | 0 | 0 | 0 | 10.6 | 0 | 0 | 0 | 0 | 0 | 0.5 |
strap length | 21.5 | 0.5 | 0.5 | 0 | 0 | 0 | 22.4 | 0.5 | 0.5 | 0 | 0.5 | 0 | 0.5 |
cup length | 18.8 | 0.2 | 0 | 0.2 | 0.2 | 0 | 19.4 | 0.5 | 0 | 0.5 | 0 | 0.5 | 0.5 |
CB waistband depth | 9.5 | 0.5 | 0 | 0.5 | 0.5 | 0 | 9.5 | 0.5 | 0 | 0.5 | 0 | 0.5 | 0.5 |
zip length | 30 | 0 | 0 | 0 | 0 | 0 | 30 | 0 | 0 | 0 | 0 | 0 | 0.5 |
front RHS skirt wrap width at waist | 28.5 | 0.5 | 0 | 0 | 0.5 | 0.5 | 30.5 | 0 | 0 | 0.5 | 0.5 | 0 | 0.5 |
Garment Inspection Services: 3rd party preshipment products goods factory onsite inline final Random AQL PSI TPI FRI DUPRO third party on-site in-line pre-shipment QA QC check quality control assurance in China India Vietnam and Bangladesh.
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